Numerical and experimental investigation of the effect of double-sided hydroforming process on wrinkling damage by optimizing loading curves with adaptive control

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dc.authoridAydin, Mevlut/0000-0001-5457-8340
dc.authoridOZTURK, OSMAN/0000-0002-2814-6867
dc.contributor.authorAkay, Selahattin Burak
dc.contributor.authorHalkaci, Huseyin Selcuk
dc.contributor.authorOzturk, Ekrem
dc.contributor.authorOzturk, Osman
dc.contributor.authorAtas, Gurkan
dc.contributor.authorAydin, Mevlut
dc.contributor.authorTurkoz, Mevlut
dc.date.accessioned2025-03-17T12:27:39Z
dc.date.available2025-03-17T12:27:39Z
dc.date.issued2022
dc.departmentTarsus Üniversitesi
dc.description.abstractIn this study, by using the double-sided hydroforming process (DSHP), scientific studies have been conducted to reach the highest formability possible with today's technology in deep drawing at room temperature and to produce difficult-to-shape parts. For the first time, the type-2 fuzzy logic controller (T2FLC) working with adaptive finite element analysis (aFEA) was applied to the DSHP, with the expectation that it would be a satisfactory solution to problems such as wrinkling, especially in the production of parts with different cross sections in the direction of the axis. In the literature, no study was found in which adaptive finite element analysis (aFEA) integrated with fuzzy logic control algorithms and genetic algorithm was applied to the DSHP to obtain the optimum back pressure profile. T2FLC was developed for the conical workpiece, and the variables used in the cylindrical workpiece were used first. DSHP is modeled with finite element method, and fuzzy logic algorithms have been developed to provide adaptive control in analyses. Using the aFEA-FLC optimum loading profiles also internal pressures and blank holder force loading profiles were determined. DSHP experiments were performed by the optimum loading profiles, and manufactured part geometry was compared with the part manufactured by non-applied back pressure in the sheet hydroforming process. By using the loading profiles obtained sheet metal parts have been successfully shaped numerically and experimentally without wrinkling or any other damage. It has been observed that as soon as the back pressure is applied, the wrinkling disappears, and the parts can be formed completely. It was concluded that DSHP is more effective than other hydroforming methods in terms of preventing wrinkling in axisymmetric parts with variable cross section.
dc.description.sponsorshipScientific and Technological Research Council of Turkey (TUBITAK) [217M700]
dc.description.sponsorshipThis article was supported by the Scientific and Technological Research Council of Turkey (TUBITAK) (grant number 217M700).
dc.identifier.doi10.1007/s00170-022-09467-8
dc.identifier.endpage2168
dc.identifier.issn0268-3768
dc.identifier.issn1433-3015
dc.identifier.issue3-4
dc.identifier.scopus2-s2.0-85131534810
dc.identifier.scopusqualityQ1
dc.identifier.startpage2149
dc.identifier.urihttps://doi.org/10.1007/s00170-022-09467-8
dc.identifier.urihttps://hdl.handle.net/20.500.13099/2380
dc.identifier.volume121
dc.identifier.wosWOS:000809709200005
dc.identifier.wosqualityQ2
dc.indekslendigikaynakWeb of Science
dc.indekslendigikaynakScopus
dc.language.isoen
dc.publisherSpringer London Ltd
dc.relation.ispartofInternational Journal of Advanced Manufacturing Technology
dc.relation.publicationcategoryMakale - Uluslararası Hakemli Dergi - Kurum Öğretim Elemanı
dc.rightsinfo:eu-repo/semantics/closedAccess
dc.snmzKA_WOS_20250316
dc.subjectSheet forming
dc.subjectDouble-sided sheet hydroforming
dc.subjectLoading curves
dc.subjectAdaptive control
dc.titleNumerical and experimental investigation of the effect of double-sided hydroforming process on wrinkling damage by optimizing loading curves with adaptive control
dc.typeArticle

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